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Total Productive Maintenance (TPM)

Chris Bujak • Apr 21, 2021

Learn how to help teams get involved in creating/improving maintenance operations and processes resulting in equipment reliability, less labor, and more capacity! This education includes 5 strategies to proactively apply preventative maintenance processes to maximize the operational efficiency of equipment.

total productive maintenance - TPM

Goal of Total Productive Maintenance (TPM):

To increase your TPM strategies knowledge and skills and ability to use TPM to decrease the “Six Big Losses” (unplanned outages, brief stops, running at low rate, production defects, reduced yield, and setup), improve equipment effectiveness, productivity, and safety, and continue progress to a culture of improvement.

Benefits:

  • Reduce the “Six Big Losses” of equipment utilization.
  • Increase the safety and productivity of your team.
  • Increase capacity of production.
  • Build teamwork, ownership and understanding in the equipment management and understanding of the equipment capabilities.
  • One year CI Community of Practice membership.
Total productive maintenance benefits

Agenda: 

Training: 24 hours of education and application. Training in the WHAT, WHY and HOW of TPM, including its concepts, losses that are addressed, strategies (“pillars”) that are used to make improvement, measures of performance, a roadmap for implementation and a project template to guide success. Participants bring a scenario to class on which to focus and practice.

Application and Coaching: 2 days of on-site event co-lead. One-on-one coaching until results are achieved.

Certification: Participation in this course and completion of 1 project = Continuous Improvement TPM Black Belt

Agenda:
Module 1: 3 days classroom training
1.    The WHAT, WHY and HOW of Total Productive Maintenance
2.    How to get started; project chartering (using PrISM™) and creating the case for change
3.    Measurement
4.    Building the TPM team
5.    Communicating the case for change
6.    Details of TPM Pillars and the roadmap to establish them: Autonomous maintenance
Application (one month)
Module 2: 2 days classroom training
7.    Details of TPM Pillars and the roadmap to establish them: Focused Improvement
8.    Details of TPM Pillars and the roadmap to establish them: Planned Maintenance
Application (one month)
Module 3: 2 days classroom training
9.    Details of TPM Pillars and the roadmap to establish them: Quality maintenance
10. Details of TPM Pillars and the roadmap to establish them: Early equipment management/maintenance design
11. Installing effectively and continual improvement
Certification (after completion of additional event/project lead by CI Champion)
•  Pre-event review of event selection (Confirm/Prepare)
•  Event documentation review and team survey & CERTIFICATION RECOGNITION!
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